When downtime, waste, and safety risks threatened operations, the right smart process redesign could cut cleaning time by 50% and eliminate tank spills, and this client discovered how by implementing a fully enclosed fluid management system using advanced automation.
A leading manufacturing site faced chronic inefficiencies with its daily tank draining and cleaning process—resulting in steep operational costs and persistent safety hazards. The stakes were urgent, with production uptime, environmental compliance, and labor budgets all at risk:
Our specialists conducted an in-depth assessment: mapped all confined spaces and hazard profiles, analyzed OSHA 1910.146 regulations to identify root causes of classification, and collaborated directly with site management and safety teams.
Instead of just improving procedures, we engineered away the regulatory burden: developed tailored retrofit plans to eliminate one of OSHA’s three criteria for confined space classification, provided detailed instructions and oversight so the client’s own team could perform modifications safely and effectively.
The transformation delivered immediate and far-reaching business benefits:
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